Practice Base
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PROFESSIONAL PRACTICE OF STUDENTS OF THE DEPARTMENT
At the Department of Metallurgy in the specialty according to the educational program 6B07220 - Metallurgy, to ensure the professional practice of students according to the curriculum, there are the following types of practice: educational, 1st production, 2nd production and pre-graduate practice. Each practice is conducted within the framework of the curriculum, according to specific disciplines and specializations in development determines the purpose of this practice.
Bases of practice: laboratories of the department "Processing of non-ferrous metals and Metallurgy", LLP "ASIAGREENTECH" Shymkent, LLP "Ferrum vtor", Shymkent, LLP "WDA" Shymkent, LLP "Shymkent Temir" Shymkent,LLP "Kazferrogroup"Shymkent, LLP "Taraz Metallurgical Plant"Taraz representatives institutions involved in the development of training programs.
The metallurgical industry for the Republic of Kazakhstan is one of the main industries that contribute to improving the competitiveness of the national economy, as well as achieving the sustainability of its development. The metallurgical industry is a strategic branch of the economy of Kazakhstan, and its main role is to provide raw materials for other high-tech and knowledge-intensive sectors of the national economy aimed at the production of final products, including mechanical engineering, construction industry, aviation, space and defense industries.
Metallurgy is a branch of industry that is engaged in the extraction of raw materials, the production of alloys, the disposal of waste and the production of products from the obtained alloys.
For the development of the industry in our region, the existing factories that are located in the city of Shymkent:
“ASIAGREENTECH LLP” for the production of processing of non-ferrous metals and alloys and obtaining rough lead and rough copper.
“Shymkent Temir LLP” for steel production,
“Ferrum Vtor LLP” for the production of steel and rolled steel,
“Kazferrogroup LLP” for the production of ferroalloys.
“WDA Company LLP” produces additional parts (fittings) for metal-plastic windows.
“Taraz Metallurgical Plant LLP”
«ASIAGREENTECH» Limited Liability Partnership (formerly Shymkent Smelting, renamed 2020) is one of the largest enterprises in Shymkent.
The plant was founded in 2016 in the territory of the city of Shymkent, in the industrial zone "Ontustik"
The company processes lead-containing technogenic waste to produce rough lead and rough copper. The annual volume of rough lead is 12,000 tons, rough copper is 1,500 tons, finished products are sent to Ust-Kamenogorsk under the contract.
«ASIAGREENTECH» LLP is a processor of secondary raw materials with the production of non-ferrous metals lead, copper, and it is also planned in the future to produce rare earths: rhenium, selenium and tellurium.
The production of "ASIAGREENTECH" works on imported raw materials: cakes, dust, lead and copper smelters, as well as waste containing lead from Kazakhmys.
The limited Liability Partnership "Ferrum-Vtor" is one of the largest enterprises in Shymkent, producing up to 250 thousand tons per year of steel zagatovka. The plant has been operating since 2006 and is continuously expanding.
The plant has 10-ton induction furnaces and a 15-ton oxygen converter plant for melting steel, an incinerator for continuous steel casting.
The Ferrum Vtor company develops metallurgy of Kazakhstan, continuing new ways of production of rolled metal products, as well as the latest traditional technologies.
The company's production center is located in the industrial zone of Shymkent. The total area on which the production area of the production is located is 10 hectares. 220 specialists with professional training work at this enterprise.
«Ferrum Vtor» LLP
The main activity of «Ferrum Vtor» LLP is designed for the production of high-grade metal products of various sizes and necessary for various services. Currently, the company's products are used for the construction of civil and industrial buildings, as well as for work in all construction zones of the region of Kazakhstan. In addition, it exports products from domestic trade to CIS cities.
The main advantage of Ferrum Vtor LLP and the official trading card is the high quality of its products, which meets high standards. This is due to the use of high-quality equipment in the company and the use of the most advanced methods. The presence of long-range rolling production and a strong scientific and technical base in the production and the presence of highly qualified workers contributes to the production of high-level products of long-range production produced by Ferrum Vtor LLP.
Being the most developing metallurgical enterprise in South Kazakhstan, this company prepares and implements investment projects. Among the developed projects: the opening of a new metallurgical plant, the commissioning for variety distribution, the capacity of the enterprise is 250 thousand tons per year.
«Shymkent Temir» Limited Liability Partnership is a Kazakhstani enterprise for the production of steel blum.
The plant was founded in 2016 in the territory of the city of Shymkent, in the industrial zone "Ontustik"
The capacity of the chains is 250 thousand tons per year.
At the enterprise, raw materials are melted in 40-ton induction furnaces, and the finishing of steel to the chemical composition is carried out according to the technology of non-furnace processing of steel on AKOS equipment (a complex steel processing unit).
Filling of finished steel on a three-line continuous filling machine (CML). The annual capacity of the CCM is 300 thousand tons per year.
The plant produces steel products of the following grades: ST.4, ST. 5, ST. 60, ST70; sizes of zagatovok: 100 * 100, 150* 150 and 200*200.
A promising deposit for the development of ferrous metallurgy in the south of Kazakhstan is the Abail deposit, which contains 36.9-48.6% iron, pellets are made from these ores in a rotary kiln at a temperature of 10000C and a new technology is being introduced to produce steel by direct restoration of the PVJ gland.
The main raw materials produced by Shymkent Temir LLP are scrap. The accepted metal waste is first sorted, cut in the right amount, and then sent for melting. Cleaner in chemical composition scrap and metal waste are smelted in induction furnaces.
«KAZFERROGROUP» LLP
KAZ The limited Liability Partnership "KAZFERROGROUP" is located in the Turkestan region, Shymkent, Kapal Batyr 5km, house No. 244DB, founded in 2006. Main activity: processing of quartzites into silicon, ferromanganese, ferrosilicomanganese, ferrosilicon. Main types of products: ferroalloys of various brands MnS17; FMn78; FMn88, FS25, FS45, FS75, FS90, FS95, silicon monoxide (white soot) BS-120, technical silicon.
The company "KAZFERROGROUP" LLP produces quartzite processing in full compliance with the norms, rules and project documentation, which ensures compliance with the emission standards of harmful substances that are inevitable during this type of activity.
The assortment line of the plant includes manganese and siliceous alloys in demand by the world metallurgy. Lightning-fast reaction to changes in the global market conditions allows you to quickly change the chemical composition of alloys in accordance with the requirements of partners. And this is the most important distinguishing feature of the enterprise. In order to meet the requirements of the time and the market, the plant is constantly modernizing production using the most advanced achievements of the industry based on resource-saving and low-waste technologies.
Ferroalloys are used everywhere in the world. These are elements that improve the quality of metal structures in industrial and civil construction, are used in laying new railways, in the production of high-precision surgical instruments, in the construction of bridges and tunnels, the creation of aircraft and cars.
Previously, KAZFERROGROUP LLP produced about 200 tons of ferromanganese per month. These are small volumes even on a national scale. Currently, the plant produces two products - ferrosilicomanganese and ferromanganese.
KAZFERROGROUP LLP plans to build another plant, but with a volume of finished products up to 600 tons per month. Together, the two plants will produce 800 tons of ferroalloys per month.
Raw materials. The following charge materials are used for the production of ferrosilicon: quartzite, coke, semi-coke, steel chips. Quartzite supplied from the Antonovsky mine of the Anzhero-Sudzhensky deposit must comply with (TU-14-5-52-74): SiO297%, Al1.1%. The quartzite of the Ovruchskoye deposit must comply with (TU 14-5-140-82). The coke nut arriving at the plant must meet GOST 8435-77. The steel chips must comply with the requirements of GOST 2787-86. Steel chips No. 1-13A are used.
«WDA Company» LLP produces additional parts (accessories) for metal-plastic windows. Founded in 1918, the plant is equipped with the latest equipment from the world's leading manufacturers.
Along with advanced technologies, the basis of production is good raw materials.
The main raw material for the production of spare parts is zinc, LLP "Company WDA " from the company"KAZZINK", which is one of the leading manufacturers in the world and Kazakhstan. The production consists entirely of Kazakhstani raw materials, which contributes to the development of the economy of our Homeland, supporting Kazakhstani producers.
Additional parts for doors and windows are a system of parts that allow you to fix the frame and ensure full contact. Solid parts are an important part of doors and windows, such as a plastic mold or glass, without additional parts, the assembly of doors and windows is impossible. Currently, the plant produces the following types of spare parts:
- The mechanical binder of the impost is a part designed to bind the impost. The connection of the impostor and the frame is one of the main links to metal-plastic structures. The strength of the entire structure and the quality of service of the structural parts depend on the strength of this connection.
2.The reciprocating bar is a metal plate with one or more holes and a special yarn that facilitates the passage of the locking flap.
- hinges are additional details that allow you to open and close doors and windows.
WDA Company LLP takes ZAMAK from its melting centers. This allows us to track the quality of our products from the very beginning.
The production process of blanks is carried out on injection molding machines. Metal injection molding is a method of casting ingots, in which the mold acquires the shape of an ingot by quickly filling the mold. The mixture is formatted into the desired format under high pressure from 7 to 700 MPa.
To protect the product from the harmful effects of the environment and for a beautiful appearance, the product is covered with polymer paint and anti-corrosion coating (galvanization). We use robotic devices for electroplating. And the painting is fully automated, carried out on installations with a special polymerization chamber.
«Taraz Metallurgical Plant» LLP
Production: ferrosilicon manganese, manganese ligature, electrode mass, repair mass, crushed stone and sand from slags of phosphoric production, electrocalcinated anthracite (thermal anthracite), rolled steel hot-rolled round d.
In order to create a powerful metallurgical industry in the south of Kazakhstan, at the end of 2006, a group of Kazakhstani investors represented by the Central Asian Investment Consulting Company decided to convert the once giant of the chemical industry — Khimprom-2030 LLP from chemical production to metallurgical. The new project was approved by the President of the Republic of Kazakhstan, and Taraz Metallurgical Plant LLP was included in the list of breakthrough industrial investment projects of the country, thereby opening a new page in the history of industrial development of Kazakhstan.
At the moment, TMZ LLP is part of the structure of the vertically integrated mining and metallurgical holding of JSC SAT&Company.
Today Taraz Metallurgical Plant is an integrated producer of ferroalloys, electrode mass and phosphorous products. The industrial zone is 632 hectares - these are melting shops, administrative buildings, warehouses. The infrastructure allows servicing 13 furnaces with a total capacity of 400 thousand tons of alloys per year.
Taraz Metallurgical Plant LLP is distinguished by its uniqueness and competitiveness among other metallurgical plants in that it can work on raw materials that are substandard for other plants, processing both manganese and ferromanganese raw materials, producing complex processing of incoming raw materials. In addition, for the first time in the world, the plant processed the technology of obtaining manganese pellets from substandard manganese and ferromanganese screenings, which significantly expands the range of raw materials and the capabilities of the plant for processing man-made deposits.
Taraz Metallurgical Plant LLP is a manufacturer of:
* ferrosilicon manganese MPs-17, FeMnSi 18 and FeMnSi 12, GOST 4756-91 (ISO 5447-80)
* electrode mass ,Tu 3110 RK 39379091 LLP-01-2005 ;
* repair weight, ST LLP 39379091-02-2007;
* thermal anthracite (electrocalcinated anthracite)
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